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Established In 1989, PT. ALIMINDUS CHEMICALS Has Been A Proud Manufacturer Of Wire Drawing Lubricants.
“Grown up to be the most superior and professional chemical company to face global competition”
We have served almost all wire drawing factories across the nation and expanding our export division internationally. We have over 50 wet and dry lubricants for producing ferrous and non-ferrous wire. All of our lubricants, both wet and dry type,are sold under the trademark HILUB. We continuously improve and expand our product range, so that we can advance with your manufacturing process.
“To Keep Advancing The Manufacturing Process”
Products1 : DRAWING DIES
Drawing die is a tool with a specially shaped hole through which a wire is pulled to reduce its diameter. It is manufactured from special super fine grain tungsten carbide powder.
The finer grain size of tungsten carbide powder that we use on our die is the best means to reduce friction between the wire surface and the die during the drawing process.
Products2 : STITCHING WIRE
The type of our stitching wire is round with wide ranges of diameter sizes.
Commodity : Stitching Wire, Book Binding Wire
Standard : JIS G 3532 – SWMG 1
no. 22 = 0.76 mm, tolerance ± 0.01 mm
no. 23 = 0.70 mm, tolerance ± 0.01 mm
no. 24 = 0.60 mm, tolerance ± 0.01 mm
no. 25 = 0.55 mm, tolerance ± 0.01 mm
no. 26 = 0.50 mm, tolerance ± 0.01 mm
Ovality : Max. ± 0.01 mm
Tensile Strength : 100 kg/mm² (± 10 kg)
Zinc Coating : Class 1 Uniform Bright Finished
Elongation : GL 100 mm = 10%
Chemical Composition % :
C = 0.080 max
Mn = 0.600 max
P = 0.045 max
S = 0.045 max
Note : available in the bobbins of 2 kg and 15 kg
PRODUCTS 3 : DRAWING OIL
The common use of metal working lubricant including metal forming, forging, extrusion, threading and rolling are to cool and provide lubrication and chemical activity between the tool and the work place. Under High temperature this lubricant will also prevent welding of the worked metal on the tool.
Our drawing oil is sold under HILUB trademark.
PRODUCTS 4 : WIRE DRAWING LUBRICANT
When wire passes through powdered lubricant in the die box, a relatively small amount of soap adheres to the surface of the wire, which is then carried into the die with the wire. The heat and the pressure of the drawing operation are considered to transform the lubricant and carrier into a plastic film that serves to reduce in large measure the friction of cold work minimize metal to metal.
All of our dry lubricant are sold under HILUB trademark. They are metallic soaps with pronounced polarity, hence, ensuring the strongest bond to the metallic atoms.
The proper selection of lubricant for wire drawing depends on many variables including the diameter, carbon content, drawing speed, and subsequent process of the wire.
There are still over 30 lubricant available for wire drawing applications.
Many of these products are developed specifically to meet a user need with regard to a unique process. Please contact us for a better advice in your lubricant selection.
Products 5 : ZINC PHOSPHATE COATING
Using phosphate coating as an aid in wire drawing process permits wire drawing speed to increase, mechanical properties of the drawn wire to improve, and die life to stay longer. Longer die life provides less stoppage for WIRE DRAWING LUBRICANT die replacement during the wire drawing process in which it can improve machine efficiency.
Zinc phosphate is a non-metallic crystalline coating. It provides the wire with a uniform coating with improved adhesive properties, a better coating in recessed areas, and a better corrosion resistance.
Making up Material
Iron Free Additives (Accelerator)
Zinc Phosphate Conditioning Agent
Supporting Product for Phosphate Coating Process
HILUB SD-1170 or METALUBE as a neutralizing agent before drawing process
SIGBA-146 as an acid pickling vapor preventive
Zinc Phosphate Coating is also Applicable for
Automotive industries (used under paints)
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